*P. Shelley, I. Molina, D. Patsikatheodorou
Presented at Procemin GEOMET 2019
ABSTRACT
The paper shows how measurements from inside an operating SAG mill are now a reality. The paper discusses how the measurements might affect and enhance energy efficient mill optimisation. Energy efficient comm...
23-Jun-2020
W. Valery, K Duffy, R. Valle, R. Hayashida, A. Jankovic, P. Holtham, E. Tabosa, B. Andrade
Procemin GEOMET 2019
ABSTRACT
In late 2017, Hatch was engaged to conduct a Mine to Process Optimization project for a large iron ore operation. The operation consists of three iron ore mines feeding seven...
22-Jun-2020
T.Vizcarra, B. Wong
Presented at SAG Conference Vancouver, Canada September 22 – 26, 2019
ABSTRACT
JKTech has completed a comparative testing program of Bond tests as an addition to its “round-robin” quality control program for JK Drop Weight(JKDW)and SMC tests. Over seventy Bond tests of repres...
22-Jun-2020
B Putland & R Sciberras
SAG Conference Vancouver, Canada September 22 – 26, 2019
ABSTRACT
Many ore bodies are getting harder, more abrasive, and lower in grade. One of the issues designers face is minimizing capital and operating costs when treating such ores. Designers often look to secondar...
06-Jan-2020
A. McElroy, M. Powell, J. Tilberg, M. Hilden, M. Yahyaei, M Linna, A. Johnansson
SAG Conference Vancouver, Canada September 22 – 26, 2019
ABSTRACT
The new Aitik autogenous grinding (AG) milling circuit was based on the successful original milling plant at Aitik, with a focus on low life-of-mine o...
06-Jan-2020
*P. Pearce, C. Gagnon, B. Klein, R. McIvor, S. Makni, F. Wang, A. Kumar
SAG Conference Vancouver, Canada September 22 – 26, 2019
ABSTRACT
The aim of the Crush It! Challenge is to accelerate transformative solutions to reduce energy usage in the mill. Natural Resources Canada supported competition...
06-Jan-2020
M Powell, C Bozbay, S Kanchibotla, B Bonfils, A Musunuri, V Jokovic, M Hilden, J Young, E Yalcin
SAG Conference Vancouver, Canada September 22 – 26, 2019
ABSTRACT
In expanding the mine to process considerably more competent ore sources, this semi-autogenous-ball mill-crusher (SABC) circuit with a...
06-Jan-2020
G. Ballantyne, A. Giblett
SAG Conference Vancouver, Canada September 22 – 26, 2019
ABSTRACT
Newmont has a demonstrated history as a leading investor in comminution technology developments. Most notably the cornerstone high pressure grinding rolls (HPGR) demonstration plant at the Lone Tree operat...
06-Jan-2020
R Butar, M Becker, B Putland, I Lovatt, F Kock
SAG Conference Vancouver, Canada September 22 – 26, 2019
ABSTRACT
Continuous improvement is a major key performance indicator (KPI) for many metallurgical operations. Improvement never happens by itself and is rarely attributed to a single party or...
06-Jan-2020
S Nadolski, R Haycock, K Li, S Seiler, A Kumar
SAG Conference Vancouver, Canada September 22 – 26, 2019
ABSTRACT
A comprehensive energy study was carried out for the Red Chris mill, which processes copper-gold ore at a rate of 30,000 tonnes per day (t/d) and is located in Northern British Columbi...
06-Jan-2020
P Lind, K Murray, A Boylston, & I Arce
SAG Conference Vancouver, Canada September 22 – 26, 2019
ABSTRACT
Mineral processing consumes significant power, primarily in comminution, as well as significant amounts of water through hold-up in conventional tailings facilities. Reducing power and wa...
06-Jan-2020
T. Robinson, B. Widdows and J. Rosenberg
MetPlant 2019, September 9-10, Perth, Australia
POSTER ABSTRACT
Increasing mill availability is a key improvement to the productivity of most mine sites. Mills are often running at maximum capacity, consequently any downtime reduces the mine output. O...
25-Sep-2019
T. Waters, A. Rice, J. Seppelt, J. Bubnich, B. Akerstrom
14th AusIMM Mill Operators' Conference 2018, 29-31 August, Brisbane
ABSTRACT
The Concentrator 1 plant at Cadia transitioned from Cadia Hill open pit to the Cadia East block cave ore body in 2013. As a result of this change, major plant upgr...
01-Jul-2019
A Hinde, E. Ford, J. Makola, A. Jain
Copper Cobalt Africa, 10-12 July 2018, Livingstone, Zambia
ABSTRACT
A large contributor to the energy consumption of metallurgical plants is the mill circuit. A popular circuit configuration is one involving a primary open-circuit semi-autogenous mill fol...
23-Apr-2019
K M Bartholomew, R E McIvor and O Arafat
14thAusIMM Mill Operators’ Conference, 29-31 August 2018, Brisbane, Australia
ABSTRACT
It is well known in the industry that good classification system performance is vital to efficient ball mill circuit
performance. But what is meant by good classificati...
22-Oct-2018
M Powell, M Yahyae, J Geronimo, Z Yussupova and P Kumar
14thAusIMM Mill Operators’ Conference, 29-31 August 2018, Brisbane, Australia
Kazakhstan
ABSTRACT
The appropriate design of liners continues to be an issue on many mills worldwide. Loss of milling capacity
especially at liner ch...
22-Oct-2018
B PUTLAND, I LOVATT, A CERVELLIN AND D SCHWANN
14thAusIMM Mill Operators’ Conference, 29-31 August 2018, Brisbane, Australia
Australia
The Mount Carlton project in Queensland's North East sits on a high-sulphidation epithermal style deposit
rich in gold, copper and silver.
Mt Carlton is an open...
27-Sep-2018
R BRADFORD, W GIFT-AGBEY, E GROBLER, P MORGAN AND T VORSTER
14thAusIMM Mill Operators’ Conference, 29-31 August 2018, Brisbane, Australia
Africa
ABSTRACT
The Asanko Gold Mine in Ghana started processing ore from the Nkran pit in January 2016 at a production
nameplate of 3 Mt/a. The flowsh...
27-Sep-2018
R.E. MCIVOR, K M BARTHOLOMEW, O M ARAFAT AND J A FINCH
Mining Engineering, November 2017
United States
ABSTRACT
Since its development, the functional performance equation for ball milling (McIvor, 1988) has facilitated a new understanding of industrial circuit cause and effect relationships, lea...
06-Jun-2018
Dry processing of magnetic iron ores – addressing cost and environmental issues
W Skinner (1) and J R Kelly (2)
AusIMM Iron Ore 2017 Conference, Perth, Australia, 24-26 July 2017. Paper Number: 86
ABSTRACT
The Iron ore industry has reached the end of an unprecedented period of ex...
26-Aug-2017
The Energy Saving Technology of Beneficiation of Iron Ore
V V KARMAZIN, M A BIKBOV AND A A BIKBOV
MAGNETIC AND ELECTRICAL SEPARATION, VOL 11 (4), PP 211-224
ABSTRACT
The qualitative and quantitative evaluation of liberation of economic minerals and thelevel of contamination of the process produc...
25-Aug-2017
P STAPLES, G LANE, R BRAUN, B FOGGIATTO AND M P BUENO
PRESENTED AT SAG CONFERENCE, SIXTH INTERNATIONAL CONFERENCE ON SEMIAUTOGENOUS AND HIGH PRESSURE GRINDING TECHNOLOGY, VANCOUVER, 20-24 SEPTEMBER 2015.
ABSTRACT
Autogenous (AG) and semi-autogenous (SAG) grinding mills are considered a mature tec...
18-Jul-2017
S NKWANYANA AND B LOVEDAY (1)
PRESENTED AT COMMINUTION ’16, MINERALS ENGINEERING INTERNATIONAL, PUBLISHED IN MINERALS ENGINEERING VOLUMES 103-104, BARRY WILLS (ED), APRIL 2017.
ABSTRACT
Ball-mills are used widely for secondary grinding. Loveday (2010) reported on laboratory tests in which s...
18-Jul-2017
G S ANDERSON1 AND N W MCDONALD2
13TH AUSIMM MILL OPERATORS’ CONFERENCE, PERTH, WA, 10-12 OCTOBER 2016.
ABSTRACT
The IsaMill™ was originally developed to address liberation issues at Mount Isa Mines (now Glencore) operations, McArthur River and Mount Isa in the early 1990s. Follow...
18-Jul-2017
C CARRASCO1 2, L KEENEY 1 2, T J NAPIER-MUNN2, P BODE1
PRESENTED AT COMMINUTION ’16, MINERALS ENGINEERING INTERNATIONAL, PUBLISHED IN MINERALS ENGINEERING VOLUMES 103-104, BARRY WILLS (ED), APRIL 2017.
ABSTRACT
Grade Engineering® comprises a range of techniques aiming to reje...
18-Jul-2017
Breaking Down Energy Consumption in Industry Grinding Mills
J Bouchard (1), G LeBlanc (2), M Levesque (3), P Radziszewski (4) and D Georges-Filteau (1)
49th Annual Canadian Minerals Processors Conference, Ottawa, Canada, 2017
ABSTRACT
Grinding mills are infamous for their extremely...
26-May-2017
Simplified hybrid semi-autogenous grinding mill control – explanation and practical results at the Porgera concentrator
S Ngunz, F van Zyl, F Orrante, E Beltran, M Westcott and S Wilson
AusIMM Mill Operators Conference 2016
ABSTRACT
The primary control objective of the project is to...
26-Apr-2017
The transition from semi-autogenous to autogenous milling at Waihi Gold
C Haines and D Bertoldi
AusIMM Mill Operators Conference 2016
ABSTRACT
The Waihi Gold Mine (WGM) operated by OceanaGold New Zealand Limited is a wholly owned subsidiary of the OceanaGold Corporation of Australi...
26-Apr-2017
Grinding circuit practices at Newmont
A Giblett and S Hart
AusIMM Mill Operators Conference 2016
ABSTRACT
In 2015 operations under the ownership and/or management of all Newmont Mining Corporation subsidiaries (Newmont) produced 5.7 Moz of gold and 619 Mlb of copper from mining opera...
26-Apr-2017
Design, installation, commissioning and operation of fine grinding technology at the Kevitsa Mine
B Nielsen, H Lehto & B Musuku
AusIMM Mill Operators Conference 2016
ABSTRACT
The demand for fine and ultra-fine grinding associated with the processing of more challenging, finer gra...
26-Apr-2017
Abstract
The comminution energy curve is a profoundly simple graphical technique that displays detailed operating efficiency information for industrial comminution processes. The database underlying the methodology has recently more than doubled, to now contain a substantial fraction of the interna...
31-May-2016
ABSTRACT
Simulation work was carried out to analyse how feeding a finer size distribution to a single stage SAG mill in closed circuit with hydro cyclones at Freda Rebecca Gold Mine would affect throughput and specific energy consumption using an Excel based milling process simulator developed by...
07-May-2016
Abstract
A computational model for use with DEM (Discrete Element Method) is proposed for the five mechanisms applying to particle comminution in AG, SAG and coarse feed ball mills. Chipping and rounding are mechanisms that lead to preferential mass loss from corners and edges of particles and whic...
18-Apr-2016
Abstract
Stirred mill technology dates back to 1928 where the idea to use "an agitator and spherical grinding media" was presented. In the context of the mining industry, interest in stirred milling technologies has grown over the last 20 years where the typical observation reported in the literatu...
20-Mar-2016
ABSTRACT
Mill filling is an important operational parameter in a SAG mill circuit and by its control and optimisation it can produce significant improvements in production capacity and energy efficiency. However, it is industry practice to report mill load as the total output given by load cells, o...
20-Feb-2016
Abstract
The breakage characteristics of a two-component ore in a confined bed was studied in this work in order to predict the breakage behaviour of a multi-component ore from the properties of individual components. Bed compression tests with each single component and blended components at differ...
19-Feb-2016
Abstract
A specific energy-based size reduction model for batch grinding ball mills was reported in a previous paper (Shi and Xie, 2015). A discharge function modified from the Whiten classification efficiency equation has been incorporated in the size reduction model to extend its applications fro...
19-Feb-2016
Abstract
The slurry level in AG/SAG and ball mills has an influence on their power draw, which in some instances can be profound. This is particularly the case with so-called slurry pooling in AG/SAG mills which can result in significant lowering of power draw. From a predictive viewpoint there are...
19-Feb-2016
Abstract
In the dry grinding industry the demand for very fine particle size distributions is increasing rapidly. At the same time a growing awareness for an economical management of our planet's resources has raised the demand for energy efficient processes.
Roller mills in general and specific...
12-Feb-2016
Abstract
Liners in grinding mills not only protect the mill shell from the aggressive environment inside the mill, but they also play a significant role in the efficiency of grinding. The design of mill liners dictates the charge trajectory and hence the grinding efficiency. The common approach in...
12-Feb-2016
Abstract
This paper compares the performance associated with both direct and reverse ball mill closed circuit configurations. Survey campaigns were carried out in both Samarco Mineração industrial plants, i.e., Concentrator I and Concentrator II. The former is equipped with a reverse-configured b...
12-Feb-2016
Abstract
The latest state of the art on Discrete Element Method (DEM) and the increased computational power are capable of incorporating and resolving complex physics in comminution devices such as tumbling mills. A full 3D simulation providing a comprehensive prediction of bulk particle dynamics i...
12-Jan-2016
ENHANCED OPEN GEAR LUBRICANTS PROVIDE TANGIBLE BENEFITS FOR HEAVY INDUSTRY – THEY ARE THE ‘CLEAR’ CHOICE FOR IMPROVED OPEN GEAR RELIABILITY
ABSTRACT
The maintenance of large open gear systems at mines, power or cement plants present a significant challenge due to the heavy loads and harsh enviro...
01-Dec-2015
ABSTRACT
PT Newmont Nusa Tenggara – Batu Hijau site mine to mill program has been systematically improved and resulting in Geo-Metallurgical detailed ore characteristics is successfully being used for short and long term business planning and mill throughput predictions. Actual plant operating an...
30-Nov-2015
Abstract
More complex ore bodies with lowering grades increase the challenges of maintaining high throughput, energy efficiency and required particle size for optimal downstream processing in grinding circuits. Continuous and often rapidly changing characteristics of the mill feed requires consta...
26-Nov-2015
Abstract
The effect of liner wear on SAG mill performance has gained much attention in recent years. It is commonly observed that the three key performance criteria of SAG milling; throughput, power and product size all improve as the liner wears.
The increase in throughput is generally ascrib...
26-Nov-2015
ABSTRACT
Mining consumes approximately 7% of the world’s energy from which almost half goes for comminution. Since the crushers are more energy efficient than mills, it is logic to push down-sizing in crushing stage(s) as far as possible. That has been Sandvik’s strategy in supplying crushers, in...
25-Nov-2015
ABSTRACT
Blasting plays a major role in the fragmentation of rock in open pit mining, which is then crushed and processed before the final product is obtained. Tailoring the blasting method to suit rock mass characteristics can lead to significant improvements downstream. Mine to Mill is a method...
25-Nov-2015
ABSTRACT
The inherent conservatism of the mining industry is well understood, but the current hurdles encountered with financing new projects have complicated instances when new technologies such as high pressure grinding rolls (HPGR) are considered, especially if it translates into higher capita...
25-Nov-2015
ABSTRACT
At the regrind or secondary grinding stages of base metal ores, the concern about energy efficiency is usually extremely important. In general, the specific energy consumption at this stage is higher than during the primary grinding stages. In addition, a tendency of finer grinding has bee...
21-Jul-2015