B C Povey, V Noll, K Lagutin and M Mryasov
MetPlant 2017 – Metallurgical Plant Design and Operating Strategies – World’s Best Practice, 11-12 Sep 2017, Perth, Australia
Abstract
The current Stoilensky magnetite concentrator comprises a three-stage crushing circuit followed b...
26-Oct-2017
G R Ballantyne, M Di Trento, I Lovatt and B Putland
MetPlant 2017 – Metallurgical Plant Design and Operating Strategies – World’s Best Practice, 11-12 Sep 2017, Perth, Australia
Abstract
The Tropicana Gold Mine, owned by AngloGold Ashanti Australia Ltd (70% owned and managed...
26-Oct-2017
Shuji Owada, Sho Terada, Taiki Senga, Takao Namihira
49th Annual Conference of Metallurgists, Vancouver, Canada, August 27-30, 2017.
Abstract
Electrical disintegration (ED) is well known as a good comminution method to improve liberation of componential elements, because electron avalanche co...
26-Sep-2017
Dry processing of magnetic iron ores – addressing cost and environmental issues
W Skinner (1) and J R Kelly (2)
AusIMM Iron Ore 2017 Conference, Perth, Australia, 24-26 July 2017. Paper Number: 86
ABSTRACT
The Iron ore industry has reached the end of an unprecedented period of ex...
26-Aug-2017
The Energy Saving Technology of Beneficiation of Iron Ore
V V KARMAZIN, M A BIKBOV AND A A BIKBOV
MAGNETIC AND ELECTRICAL SEPARATION, VOL 11 (4), PP 211-224
ABSTRACT
The qualitative and quantitative evaluation of liberation of economic minerals and thelevel of contamination of the process produc...
25-Aug-2017
G R BALLANTYNE, A MAINZA AND M S POWELL
PRESENTED AT WORLD GOLD CONFERENCE 2015, JOHANNESBURG, SOUTH AFRICA, 29 SEP – 1 OCT, 2015
ABSTRACT
The mining industry has acknowledged the need for an effective method and platform to benchmark comminution energy intensity and motivate action to impr...
18-Jul-2017
W VALERY (1), K DUFFY (1), P HOLTHAM (2), A REPLE (3), P WALKER (4), P ROSARIO (1)
PRESENTED AT IMPC 2016: XXVIII INTERNATIONAL MINERAL PROCESSING CONGRESS, AT QUEBEC CITY, CANADA
ABSTRACT
The mining industry is facing declining feed grades which require the mining and processing of larger volume...
18-Jul-2017
P STAPLES, G LANE, R BRAUN, B FOGGIATTO AND M P BUENO
PRESENTED AT SAG CONFERENCE, SIXTH INTERNATIONAL CONFERENCE ON SEMIAUTOGENOUS AND HIGH PRESSURE GRINDING TECHNOLOGY, VANCOUVER, 20-24 SEPTEMBER 2015.
ABSTRACT
Autogenous (AG) and semi-autogenous (SAG) grinding mills are considered a mature tec...
18-Jul-2017
S NKWANYANA AND B LOVEDAY (1)
PRESENTED AT COMMINUTION ’16, MINERALS ENGINEERING INTERNATIONAL, PUBLISHED IN MINERALS ENGINEERING VOLUMES 103-104, BARRY WILLS (ED), APRIL 2017.
ABSTRACT
Ball-mills are used widely for secondary grinding. Loveday (2010) reported on laboratory tests in which s...
18-Jul-2017
G S ANDERSON1 AND N W MCDONALD2
13TH AUSIMM MILL OPERATORS’ CONFERENCE, PERTH, WA, 10-12 OCTOBER 2016.
ABSTRACT
The IsaMill™ was originally developed to address liberation issues at Mount Isa Mines (now Glencore) operations, McArthur River and Mount Isa in the early 1990s. Follow...
18-Jul-2017
C CARRASCO1 2, L KEENEY 1 2, T J NAPIER-MUNN2, P BODE1
PRESENTED AT COMMINUTION ’16, MINERALS ENGINEERING INTERNATIONAL, PUBLISHED IN MINERALS ENGINEERING VOLUMES 103-104, BARRY WILLS (ED), APRIL 2017.
ABSTRACT
Grade Engineering® comprises a range of techniques aiming to reje...
18-Jul-2017
Comminution Circuit Design Considerations
G Lane (1), B Foggiatto (1), R Braun (1), M P Bueno (1), P Staples (2) and S Rivard (2)
49th Annual Canadian Minerals Processors Conference, Ottawa, Canada, 17-19 January 2017
ABSTRACT
This paper demonstrates the selection of grinding circui...
26-May-2017
Breaking Down Energy Consumption in Industry Grinding Mills
J Bouchard (1), G LeBlanc (2), M Levesque (3), P Radziszewski (4) and D Georges-Filteau (1)
49th Annual Canadian Minerals Processors Conference, Ottawa, Canada, 2017
ABSTRACT
Grinding mills are infamous for their extremely...
26-May-2017
The Effect of Choke Feeding a Gyratory Crusher on Throughput and Product Size
J -F Dupont (1), J McMullen (1) and D Rose (2)
49th Annual Canadian Minerals Processors Conference, Ottawa, Canada, 2017
ABSTRACT
The Detour Lake mine is located 200 km northeast of Timmins, Ontario, Canada...
26-May-2017
Optimisation of installed mill power post-installation of secondary crushing circuit at Northparkes Mines.
Y Sulianto, T Trott, D Morgan, T Bell, F Kock and B G Putland
AusIMM Mill Operators Conference 2016
ABSTRACT
Northparkes installed and commissioned a secondary crushing circui...
26-Apr-2017
Simplified hybrid semi-autogenous grinding mill control – explanation and practical results at the Porgera concentrator
S Ngunz, F van Zyl, F Orrante, E Beltran, M Westcott and S Wilson
AusIMM Mill Operators Conference 2016
ABSTRACT
The primary control objective of the project is to...
26-Apr-2017
The transition from semi-autogenous to autogenous milling at Waihi Gold
C Haines and D Bertoldi
AusIMM Mill Operators Conference 2016
ABSTRACT
The Waihi Gold Mine (WGM) operated by OceanaGold New Zealand Limited is a wholly owned subsidiary of the OceanaGold Corporation of Australi...
26-Apr-2017
Grinding circuit practices at Newmont
A Giblett and S Hart
AusIMM Mill Operators Conference 2016
ABSTRACT
In 2015 operations under the ownership and/or management of all Newmont Mining Corporation subsidiaries (Newmont) produced 5.7 Moz of gold and 619 Mlb of copper from mining opera...
26-Apr-2017
Upgrading low-grade gold ore stockpiles by preconcentration using ore sorting – an assessment of the economic impact and viability.
A N Parry and G van Wyk
Mill Operators Conference 2016
ABSTRACT
Sensor based automatic ore sorting technologies are used in the minerals industries to efficiently...
26-Apr-2017
Design, installation, commissioning and operation of fine grinding technology at the Kevitsa Mine
B Nielsen, H Lehto & B Musuku
AusIMM Mill Operators Conference 2016
ABSTRACT
The demand for fine and ultra-fine grinding associated with the processing of more challenging, finer gra...
26-Apr-2017
G Harbort and D Zoetbrood
ABSTRACT
The Phu Kham copper-gold operation in the Laos People’s Democratic Republic (PDR) is owned and operated by Phu Bia Mining Limited. PanAust Limited holds a 90 per cent interest in Phu Bia Mining Limited, with the remaining ten per cent held by the Laos PDR Gov...
15-Feb-2017
A Gibblett and M Daniel
ABSTRACT
The Global Mining Standards and Guidelines Group (GMSG) currently supports nine individual industry working groups focused on developing standards and guidelines for the mining industry. In 2013 the GMSG established the Industrial Comminution Efficiency (ICE) w...
15-Feb-2017
The way we make decisions about adopting energy efficient comminution technologies is complex, and there are multiple factors at play. Depending on the company and individual personalities, the weight of different motivating influences varies between:
energy cost
environmental co...
16-Aug-2016
In the face of increasing energy costs, limited water resources, more stringent legislation and lower feed grades, the mining industry is searching for more sustainable technologies and practices. Metso Process Technology and Innovation (PTI) is undertaking a research project, “Improving the resour...
15-Jul-2016
Abstract
With energy costs increasing and ore grades diminishing, the role of pre-concentration in hard rock mining operations has been gaining greater interest. To maximise energy conservation, the pre-concentration process should be conducted at as coarse a grind size as possible, while minimis...
11-Jun-2016
Abstract
The comminution energy curve is a profoundly simple graphical technique that displays detailed operating efficiency information for industrial comminution processes. The database underlying the methodology has recently more than doubled, to now contain a substantial fraction of the interna...
31-May-2016
Abstract
As the stirrer speed directly affects the motion of grinding media, and hence the interactions with material particles to be ground, the rotation speed of a stirred mill is well recognised as one of the most important factors affecting the grinding performance.
In this work, the effec...
09-May-2016
ABSTRACT
Simulation work was carried out to analyse how feeding a finer size distribution to a single stage SAG mill in closed circuit with hydro cyclones at Freda Rebecca Gold Mine would affect throughput and specific energy consumption using an Excel based milling process simulator developed by...
07-May-2016
Abstract
Comminution and classification circuits consume significant amounts of energy. Some estimates show that comminution processes accounts for around 40 % of the total energy consumed in mining operations and 1.5-1.8 % of the total national energy consumption in mining intensive countries such...
19-Apr-2016
Abstract
A computational model for use with DEM (Discrete Element Method) is proposed for the five mechanisms applying to particle comminution in AG, SAG and coarse feed ball mills. Chipping and rounding are mechanisms that lead to preferential mass loss from corners and edges of particles and whic...
18-Apr-2016
Abstract
This paper discusses how to effectively conduct energy efficiency studies during the design of new mineral processing plants and plant expansions. Energy management studies for new plants are ideally conducted as part of the feasibility study, but can also be done at the detailed design...
09-Apr-2016
Abstract
AngloGold Ashanti was an early adopter of High Pressure Grinding Roll (HPGR) technology at both Tropicana Mine and the Gramalote Project. The increased energy efficiency achieved by HPGRs through confined bed breakage has been extensively researched in small scale tests, but slow industry...
01-Apr-2016
ABSTRACT
Mill filling is an important operational parameter in a SAG mill circuit and by its control and optimisation it can produce significant improvements in production capacity and energy efficiency. However, it is industry practice to report mill load as the total output given by load cells, o...
20-Feb-2016
Abstract
The breakage characteristics of a two-component ore in a confined bed was studied in this work in order to predict the breakage behaviour of a multi-component ore from the properties of individual components. Bed compression tests with each single component and blended components at differ...
19-Feb-2016
Abstract
In the dry grinding industry the demand for very fine particle size distributions is increasing rapidly. At the same time a growing awareness for an economical management of our planet's resources has raised the demand for energy efficient processes.
Roller mills in general and specific...
12-Feb-2016
Abstract
Declining ore grade, leading to increased material transport and plant throughout requirements, is one of the major challenges in the current mining environment. This is accompanied by rising energy and labour costs, decreasing plant productivity and the requirement for highest plant avail...
20-Jan-2016
Abstract
Early gangue rejection or metal preconcentration at coarse scale (millimetres) based on size has been identified as a feasible operating alternative whereby energy efficiency and unit metal productivity can be greatly increased. This is achieved by understanding and exploiting ore-specific...
18-Jan-2016
Abstract
Reduction of energy consumption at Jhamarkotra Phosphate concentrator of M/s Rajasthan State Mines and Minerals Ltd was achieved in three stages (1) stabilizing the through put as per the norms of the detailed feasibility report of the project to achieve energy consumption to 53 - 56 kWh...
17-Jan-2016
Abstract
The latest state of the art on Discrete Element Method (DEM) and the increased computational power are capable of incorporating and resolving complex physics in comminution devices such as tumbling mills. A full 3D simulation providing a comprehensive prediction of bulk particle dynamics i...
12-Jan-2016
SAG 2015
A simple strategy is required for assessing the efficiency with which comminution circuits apply energy to achieve size reduction. A coherent methodology has been developed, based on well established theories, to graphically identify the opportunities for process improvement and the pote...
03-Jan-2016
Ban Houayxai is a gold-silver mine operated by Phu Bia Mining Limited in Laos since 2012. The first two years of operation processed predominately soft oxidised ore but subsequent years were expected to process more fresh hard ore. Fragmentation of the fresh primary ores was also expected to be much...
01-Dec-2015
ENHANCED OPEN GEAR LUBRICANTS PROVIDE TANGIBLE BENEFITS FOR HEAVY INDUSTRY – THEY ARE THE ‘CLEAR’ CHOICE FOR IMPROVED OPEN GEAR RELIABILITY
ABSTRACT
The maintenance of large open gear systems at mines, power or cement plants present a significant challenge due to the heavy loads and harsh enviro...
01-Dec-2015
ABSTRACT
The total comminution and processing of hard ores to concentrate consumes a large amount of electrical energy and is theatrically reviewed. In the past two decades, research and case studies have demonstrated a beneficial relationship between explosive consumption and the grindability of...
26-Nov-2015
Abstract
As high grade ore deposits are depleted, remaining deposits are generally lower grade and require the mining and processing of larger volumes of material per tonne of product. These low grade deposits often contain a large proportion of barren gangue. Pre-concentration aims to remove this...
26-Nov-2015
Abstract
More complex ore bodies with lowering grades increase the challenges of maintaining high throughput, energy efficiency and required particle size for optimal downstream processing in grinding circuits. Continuous and often rapidly changing characteristics of the mill feed requires consta...
26-Nov-2015
ABSTRACT
Mining consumes approximately 7% of the world’s energy from which almost half goes for comminution. Since the crushers are more energy efficient than mills, it is logic to push down-sizing in crushing stage(s) as far as possible. That has been Sandvik’s strategy in supplying crushers, in...
25-Nov-2015
ABSTRACT
Blasting plays a major role in the fragmentation of rock in open pit mining, which is then crushed and processed before the final product is obtained. Tailoring the blasting method to suit rock mass characteristics can lead to significant improvements downstream. Mine to Mill is a method...
25-Nov-2015
ABSTRACT
Comminution is usually the heaviest energy-consuming process in the mine site. These days when efficiency concerns are becoming more and more important, developing a reliable and highly efficient way to grind and crush ore is a new field being explored by main industrial players. This pa...
25-Nov-2015
ABSTRACT
The ability to rank individual mines by comminution energy intensity in an international database was identified as a priority by the Coalition for Energy-Efficient Comminution in 2012 (Napier-Munn, Drinkwater, & Ballantyne, 2012). Providing a tool to compare the comminution energy int...
15-Nov-2015
Abstract
Selective comminution exploits differences in the comminution behavior of the various minerals an ore comprises. The wider the difference in a material property to be exploited the better the components accumulate in different fractions of the comminution product. The waste portion can be...
15-Nov-2015