Metallurgical Improvements at Northparkes Concentrator through the Application of High Chrome Grinding Media

C J Greet, D Morgan, J Davis, G Small and X du Toit

MetPlant 2019, September 9-10, Perth, Australia

ABSTRACT

Laboratory test work completed on samples of Northparkes ore indicated that shifting from forged steel to more electrochemically inert high chrome grinding media produced a more oxidizing pulp potential and reduced the Ethylenediaminetetraacetic acid (EDTA) extractable iron due to the improved corrosion resistance. These changes in pulp and surface chemistry were responsible for a significant increase in copper and gold recovery. Based on these results, a plant trial at Northparkes was completed. Pulp chemistry surveys of the plant before and after purging the mill of forged steel again showed that the transition to high chrome grinding media resulted in the pulp potentials becoming more oxidizing and the EDTA extractable iron reducing. A statistical analysis of the recoveries showed that this change in grinding chemistry resulted in improvements of 1.0 and 1.3 percent, for copper and gold respectively. It was also noted that the final copper concentrate grade improved by at least 0.7 percent.

Examination of monthly composite data on a recovery-by-size basis showed that the improvement in copper recovery when using high chrome grinding media occurred in the intermediate size fractions,between 10 and 90 microns (μm). The main losses for both grinding media types from the circuit occurredin the coarse (+ 90 μm) and fine (- 10 μm) size fractions. The liberation data indicated that the higher recoveries for high chrome appeared to be related to increased recoveries of liberated copper sulfides.

This paper describes both the laboratory and plant trial methodologies employed at Northparkes and relates the improvements to the changes on a recovery-by-size and liberation-by-size as well as on a mineral class basis.

AUTHORS

C J Greet (1), D Morgan (2), J Davis (3), G Small (4) and X du Toit (5)

  1. FAusIMM(CP), Manager Minerals Processing Research, Magotteaux Australia Pty Ltd, Wingfield SA 5013 Australia, This email address is being protected from spambots. You need JavaScript enabled to view it.

  1. MAusIMM, Technical Superintendent, Northparkes Mine, Parkes, NSW 2870 Australia, This email address is being protected from spambots. You need JavaScript enabled to view it.

  1. MAusIMM, Senior Metallurgist, Northparkes Mine, Parkes, NSW 2870 Australia, This email address is being protected from spambots. You need JavaScript enabled to view it.

  1. MAusIMM, Manager Metallurgy – Development, Magotteaux Australia Pty Ltd, Wingfield SA 5013 Australia, This email address is being protected from spambots. You need JavaScript enabled to view it.

  1. Sales Engineer, Magotteaux Australia Pty Ltd, West Perth WA 6005 Australia, This email address is being protected from spambots. You need JavaScript enabled to view it.

ACKNOWLEDGEMENTS

CEEC acknowledges and thanks AusIMM for organising MetPlant 2019. Proceedings can be downloaded from MetPlant 2019.

 

 

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